Conair FC-33 Dokumentacja

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DM-II Drying Monitor
What is the DM-II Drying Monitor?
The DM-II Drying Monitor is a patented instrument that is integrated into your
dehumidifying drying system. The DM-II monitors the drying process as it occurs
within the drying hopper. The DM-II can be programmed to alert the operator if
the drying process deviates from a pre-determined and programmed range of dry-
ing parameters established by the operator.
Typical Applications
The DM-II is ideal for applications that require strict control of the drying process
to meet product quality specifications. The DM-II can also aid in the prevention of
part rejects through early identification of potential drying problems.
The DM-II will alert the operator, through a passive alarm shown on the control
and on a light tower located on the top of the dryer, that one of these common dry-
ing problems may exist.
A change in the temperature profile within the drying hopper.
Loss of air flow through the drying hopper.
A reduction or loss of drying time at the selected and programmed drying
temperature.
Appendix l AA-1
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Podsumowanie treści

Strona 1 - Typical Applications

DM-II Drying MonitorWhat is the DM-II Drying Monitor?The DM-II Drying Monitor is a patented instrument that is integrated into yourdehumidifying dryin

Strona 2 - RTD Sensor Positions in the

AA-10 l AppendixSetting Up Your DM-II - The BasicsThe DC2 control on your dryer ships with the drying monitor software installed, but all of the funct

Strona 3 - Unpacking the Boxes

Setting the Process TemperatureSetpoint on a Central DryerIf you are using a central dryer, you will need to set the process temperature on theHopper

Strona 4 - Specifications: DM-II Probe

AA-12 l AppendixSelecting the Low Temperature RTDSCREEN B (DM-II LOW ALARM SELECT)This is the DM-II low alarm select screen. On this screen, you will

Strona 5 - Installing the DM-II Probe

Appendix l AA-13DM LO ALARM SETPOINTSET 150°FSetting the Low Alarm SetpointSCREEN C (DM-II LOW ALARM SETPOINT)1 This screen displays an automaticall

Strona 6 - Mounting Method 1

Getting the Most from Your DM-IIThis simple overview provides an example of how the DM-II works. Detailed instructions for installation and operation

Strona 8 - Mounting Method 3

AA-16 l AppendixTIP: For more information on screen navigation refer to the control functionflow charts located in this appendix.✒NOTE: See page AA-12

Strona 9 - (continued)

A ppendix l AA-17NOTE: You will need to know thebulk density of your material to cal-culate your drying hopper volumein cubic feet (ft3). See page A

Strona 12 - AA-12 l Appendix

AA-2 l AppendixHow the DM-II WorksThe DM-II monitors the vertical temperature profile of the material in thedrying hopper. The DM-II's six temper

Strona 14 - AA-14 l Appendix

Appendix l AA-21DM-II Series Control FunctionsDrying monitor functions are values that you can set or monitor in the Screen Titleand Status Display

Strona 15 - Appendix l AA-15

AA-22 l A ppendixPOWER ONCONAIR CP100CV00.06.2 DV00.09.83 SEC DELAYMONDAY7/22/2003 07:59 AM3 SEC DELAYPROCESS TEMPERATUREAct 140˚F

Strona 16 - AA-16 l Appendix

A ppendix l AA-23DRYER MAIN MENUSTAT SETUP DIAGDRYER STATUSPROC REGEN OTHERDRYER OTHERSTATUS SCREENSPANEL INSIDE TEMPACT 100˚FDM T6 TOPACT 150 F

Strona 17 - A ppendix l AA-17

SETUP PROCESSPROC REGEN OTHERSETUP PROCESSOTHER SCREENSSUNDAY STOP TIMEOFF 8:00 PMScreen ReferencesFrom Dryer ControlFlow ChartDM T6 TOPAC

Strona 18 - AA-18 l A ppendix

A ppendix l AA-25DRYER SETUP OTHEROPT INSP COM PWDRYER SETUP OPTIONSINFORMATION SCREENSDEWPOINT CONTROLINSTALLED EDITDRYING MONITORINSTA

Strona 19 - A ppendix l AA-19

AA-26 l AppendixScreenSCREEN A Dryer Status ScreensSCREEN BLow Alarm SelectSCREEN CLow Alarm SetpointDM T6 TOPACT 150°FDM LO ALARM SELECTTEMPERATURE

Strona 20 - AA-20 l Appendix

Appendix l AA-27FunctionControl Function Descriptions(continued)ScreenSCREEN DLow Alarm Offset SCREEN ELow Alarm Band SCREEN FLow Alarm DelayDM LO A

Strona 21 - Control Function Flow Charts

AA-28 l AppendixFunctionControl Function Descriptions(continued)This is the upper end of the LowTemperature Alarm Band.The Supervisor Password is re

Strona 22 - Main Menu/Display List

Appendix l AA-29FunctionControl Function Descriptions(continued)Screen M is used to set the ProcessTemperature Setpoint to match the temper-ature se

Strona 23 - A ppendix l AA-23

A ppendix l AA-3Unpacking the BoxesThe DM-II comes in two or more shipping containers, depending on the optionsordered. The containers should inclu

Strona 24 - NOTE: All other screens

Maintenance ChecklistThe DM-II requires little maintenance. We recommend the following mainte-nance schedule and tasks.• Whenever you change hoppers❒

Strona 25

Appendix l AA-31TroubleshootingAlarmsAll DM-II alarms are passive and will not cause the dryer toshutdown.The amber light on the stack will be on.1

Strona 26 - Function

Passive AlarmsIf the amber Acknowledge Alarm LED is blinking, the alarm is a passive alarm.The dryer continues to operate, but this problem could prev

Strona 27

Appendix l AA-33Passive Alarms (continued)ProblemDrying Monitor LowTemperature Alarm (DM Low Temp) - Once thetemperature at the RTD select-ed in Scr

Strona 28

ProblemDrying Monitor RTDIntegrity Alarm - This alarmindicates that one or more ofthe RTD sensors within theDrying Monitor probe havefailed. The dryi

Strona 29

8.00DOOR24 IN. HOPPER LIDDOOR10 IN. HOPPER LID4.68845.0˚DOOR14 IN. HOPPER LID4.7530.0˚30.0˚DOOR18 IN. HOPPER LID8.00DOOR33 IN. HOPPER LIDDOOR

Strona 30 - Maintenance Checklist

Drying Hopper Volume by Model NumberDrying HopperHopper DiameterVolume (ft.³) RTD PositionRTD Distance from the topVolume up to RTD position (ft.³)CH/

Strona 31 - Troubleshooting

Appendix l AA-37Drying Hopper Volume by Model NumberDrying HopperHopper DiameterVolume (ft.³) RTD PositionRTD Distance from the topVolume up to RTD

Strona 32 - Solution

Drying Hopper Volume by Model NumberDrying HopperHopper DiameterVolume (ft.³) RTD PositionRTD Distance from the topVolume up to RTD position (ft.³)CH/

Strona 33 - Passive Alarms (continued)

Appendix l AA-39Drying Hopper Volume by Model NumberDrying HopperHopper DiameterVolume (ft.³) RTD PositionRTD Distance from the topVolume up to RTD

Strona 34

Specifications: DM-II ProbeAA-4 l AppendixAngled Probe Allows the DM-II to be used onhoppers that have insufficientclearance for correctly mountingthe

Strona 35 - Templates

AA-40 l AppendixUnderstanding Bulk DensityBulk density is the weight of material in pellet form, where the material has a lot of freespace between p

Strona 36

Installing the DM-II ProbeCAUTION: Hopper surfaces may be hot. Make sure the drying hopper is emptyand has cooled to room temperature before installi

Strona 37

Mounting Method 11 Insert the probe through the coupling in the top of the drying hopper.2 Screw the fitting into the coupling. Tighten witha wrench.

Strona 38

Appendix l AA-7Mounting Method 21 Reference the drawings at the end of this Appendix and select the drawingthat reflects your installation. Drill t

Strona 39

Mounting Method 31 Reference the drawings at the end of this Appendix and select the drawingthat reflects your installation. Drill the appropriate ho

Strona 40 - Understanding Bulk Density

A ppendix l AA-9Mounting Method 3 (continued)6 Place the gasket over the probe hole.7 Place the adapter plates over the gasket and securethem to the

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