Conair S900II System Informacje Techniczne

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S900-II
Programming - Level 1
Version 2.2
Corporate Office: 412.312.6000 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: 814.437.6861
USERGUIDE
www.conairnet.com
WARNING - Reliance on this Manual Could Result in Severe Bodily Injury or Death!
This manual is out-of-date and is provided only for its technical information, data and capacities. Portions of this manual
detailing procedures or precautions in the operation, inspection, maintenance and repair of the product forming the subject
matter of this manual may be inadequate, inaccurate, and/or incomplete and cannot be used, followed, or relied upon.
Contact Conair at info@conairgroup.com or 1-800-654-6661 for more current information, warnings, and materials about
more recent product manuals containing warnings, information, precautions, and procedures that may be more adequate
than those contained in this out-of-date manual.
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Strona 1 - Programming - Level 1

S900-IIProgramming - Level 1Version 2.2Corporate Office: 412.312.6000 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service

Strona 2

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example501T01527_225.5.00SUBROUTINE –>STANDARD 01*[PART GRIP IN MOULD

Strona 3 - CONTENTS

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example601T01527_225.5.00SUBROUTINE –>STANDARD 02*[PART RELEASE ON BELT

Strona 4

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example701T01527_225.5.00 Home return subroutine : SR00This subroutine is ab

Strona 5

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example801T01527_225.5.00 Tool change position subroutine : SR99Its function

Strona 6

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode901T01527_225.5.00II – ACCESSING THE PROGRAMMING MODEII – 1. Entering

Strona 7 - I – 2. SAP point markers

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1001T01527_225.5.00Whatever the menu, the new program is entered by se

Strona 8 - I – 5. Time delay markers

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1101T01527_225.5.00Associated PLC ?Number (0–>99) :00To enter a new

Strona 9

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1201T01527_225.5.00II – 1. 2. Selecting the instructionsEnter the subr

Strona 10 - 01T01527_2

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1301T01527_225.5.00=> Moving to step 1 :Step 001=>Selecting inst

Strona 11

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1401T01527_225.5.00=> Moving on to the following step :Step 002Ente

Strona 13

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1501T01527_225.5.00II – 1. 3. Entering the subroutinesYou must now wri

Strona 14 - II – 1. Entering the program

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1601T01527_225.5.00Enter a new numberConfirm the new number...=> Se

Strona 15

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1701T01527_225.5.00SAP Point (O–>40 0=without) :00You must now sele

Strona 16

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1801T01527_225.5.00=> Entering the instructions X.ABS.L 150.0 and Y

Strona 17

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1901T01527_225.5.00II – 2. The pendant’s editing functionsII – 2. 1. M

Strona 18

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode2001T01527_225.5.00II – 2. 3. Deleting a stepTo delete a step, you mus

Strona 19

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode2101T01527_225.5.00II – 2. 6. Inserting a stepSelect the step before w

Strona 20

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode2201T01527_225.5.00II – 2. 8. Editing the messagesThere are two types

Strona 21

Programming S900–II Level 1Version 2.2 |–>III – Program structure2301T01527_225.5.00III – PROGRAM STRUCTUREIII – 1. Main program – PRG00 to 99 –One

Strona 22

Programming S900–II Level 1Version 2.2 |–>III – Program structure2401T01527_225.5.00Example No. 2 : Conditional execution and return to main progra

Strona 23

Programming S900–II Level 1Version 2.2 |–>I – titre:1 : majuscules – gras – police 16 – helveticai01T01527_225.5.00CONTENTS  

Strona 24

Programming S900–II Level 1Version 2.2 |–>III – Program structure2501T01527_225.5.00III – 2. 3. Stacking subroutines – SP 41 to SP 80SP 41 to SP 60

Strona 25

Programming S900–II Level 1Version 2.2 |–>III – Program structure2601T01527_225.5.00III – 3. Home Return Subroutine – SR –III – 3. 1. Home return s

Strona 26

Programming S900–II Level 1Version 2.2 |–>III – Program structure2701T01527_225.5.00 Difference between the Simple and Total Home Return : Home Re

Strona 27

Programming S900–II Level 1Version 2.2 |–>III – Program structure2801T01527_225.5.00Step 00SR00Step 0Step 6 ENDR03R00R00Home return requestBy defau

Strona 28 - III – PROGRAM STRUCTURE

Programming S900–II Level 1Version 2.2 |–>III – Program structure2901T01527_225.5.00III – 3. 2. Tool change position subroutine – SR 99 –The usual

Strona 29

Programming S900–II Level 1Version 2.2 |–>III – Program structure3001T01527_225.5.00III – 5. Advice for cycle time optimalizationThe IMM cycle time

Strona 30

Programming S900–II Level 1Version 2.2 |–>III – Program structure3101T01527_225.5.00So that the cycle time optimalization is efficient, some of the

Strona 31 - III – Program structure

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3201T01527_225.5.00IV – PROGRAMMING INSTRUCTIONSThere are basically four dif

Strona 32

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3301T01527_225.5.00Optional second arm :Pneumatic arm 1 down ACT 04Pneumatic

Strona 33 - Main program

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3401T01527_225.5.00IV – 1. 2. Commands for the injection moulding machineEje

Strona 34

Programming S900–II Level 1Version 2.2 |–>ii01T01527_225.5.00                   

Strona 35

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3501T01527_225.5.00Details of the machine cycle commands :MACHINE CYCLE VALI

Strona 36

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3601T01527_225.5.00IV – 1. 3. Other predefined commandsStep duration not con

Strona 37 - IV – PROGRAMMING INSTRUCTIONS

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3701T01527_225.5.00IV – 2. InstructionsIV – 2. 1. VariablesBoolean image of

Strona 38 - IV – Programming instructions

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3801T01527_225.5.00 Checking an input’s status :Choice : REVERSE (NORMAL is

Strona 39

WORDs or WWORDs are not tested tosee if their capacity has been passed.Comparison(IF instruction)For maskingProgramming S900–II Level 1Version 2.2 |–&

Strona 40

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4001T01527_225.5.00IV – 2. 4. IF test instructionThis instruction evaluates

Strona 41

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4101T01527_225.5.00IV – 2. 5. Time delays : TIMEUsing the key, the followin

Strona 42 - IV – 2. Instructions

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4201T01527_225.5.00IV – 3. Motorized movement codesThese instruction codes a

Strona 43

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4301T01527_225.5.00* POSA / POSN / VELA / VELNN / VEL NI : Slaved movements

Strona 44

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4401T01527_225.5.00IV – 3. 2. Type of movement L = Linear R = RotaryThis i

Strona 45

Programming S900–II Level 1Version 2.2 |–>iii01T01527_225.5.00                     

Strona 46

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4501T01527_225.5.00* OffsetUse of this function is described in the “Mould c

Strona 47

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4601T01527_225.5.00IV – 4. 3. SLA : Slow approach (Temporary)Syntax : SLA Y

Strona 48 - 250.0 mm

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4701T01527_225.5.00Possible uses : Without an external speed–decrease senso

Strona 49

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4801T01527_225.5.00IV – 4. 5. MASTER : Master movement (Temporary)This funct

Strona 50

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4901T01527_225.5.00The controlled predefined actions (see chapter IV – 1. p

Strona 51

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions5001T01527_225.5.00IV – 4. 6. LINE : Linearity (Temporary)This function is u

Strona 52

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions5101T01527_225.5.00IV – 5. Specific codesIV – 5. 1. SP code as an instructio

Strona 53

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions5201T01527_225.5.00IV – 5. 4. “L” and “R” labelsAccessible using then or

Strona 54

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5301T01527_225.5.00V – SPECIFIC PROGRAMMINGV – 1. PLC and parallel subroutines –

Strona 55

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5401T01527_225.5.00V – 1. 2. Managing a belt’s “step by step” movementAn output a

Strona 56 - IV – 5. Specific codes

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example101T01527_225.5.00You are advised to read at least the first two chapt

Strona 57

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5501T01527_225.5.00V – 1. 3. Maintaining a pulsed inputAn input from the S900–II

Strona 58 - V – SPECIFIC PROGRAMMING

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5601T01527_225.5.00V – 2. System data itemsIn order to switch to another part of

Strona 59 - V – Specific programming

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5701T01527_225.5.00 Using bit 9When a Total home return is executed, the stacking

Strona 60

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5801T01527_225.5.00V – 2. 2. The part countersA certain number of counters can be

Strona 61 - V – 2. System data items

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5901T01527_225.5.00V – 3. Example of part palletizationSubroutines 41 to 60 are u

Strona 62

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6001T01527_225.5.00The main program can be written as follows :End of palletBit 1

Strona 63

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6101T01527_225.5.00V – 4. Customized messagesV – 4. 1. The comment filesA comment

Strona 64

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6201T01527_225.5.00V – 4. 2. Customized fault messagesFive faults can be generate

Strona 65

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6301T01527_225.5.00Generating a customized fault in automatic mode :Programming t

Strona 66 - V – 4. Customized messages

Case of antici-pated restartwith programmeddelay onlyProgramming S900–II Level 1Version 2.2 |–>V – Specific programming6401T01527_225.5.00V – 5. IM

Strona 67

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example201T01527_225.5.00THE CYCLEThe main sequences The actions and movement

Strona 68

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6501T01527_225.5.00V – 5. 1. Anticipated restart with programmed delay (Parameter

Strona 69 - V 2.0 robot

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6601T01527_225.5.00V – 6. Changing program automaticallyThe automatic program cha

Strona 70

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6701T01527_225.5.00V – 7. Example of program with insert placingFor applications

Strona 71

Programming S900–II Level 1Version 2.2 |–>VI – Memory management6801T01527_225.5.00VI – MEMORY MANAGEMENTThe robot is equipped with 2 internal and

Strona 72

Programming S900–II Level 1Version 2.2 |–>VI – Memory management6901T01527_225.5.00To select programming mode=>PROGR | PARAM |EXPLORER| |S

Strona 73 - VI – MEMORY MANAGEMENT

Programming S900–II Level 1Version 2.2 |–>VI – Memory management7001T01527_225.5.00VI – 2. Memory management in programming mode–>PRG PLC–>PR

Strona 74 - VI – Memory management

Programming S900–II Level 1Version 2.2 |–>VII – Annex7101T01527_225.5.00VII – ANNEXPrint–out of the SAP message file corresponding to the example i

Strona 75

Programming S900–II Level 1Version 2.2 |–>Figures7201T01527_225.5.00– FIGURES –               

Strona 76 - VII – ANNEX

SERVICE INFORMATIONAPPENDIX A-1Conair has made the largest investment in customer support inthe plastics industry. Our service experts are available t

Strona 77 - – FIGURES –

WARRANTY INFORMATIONAPPENDIX A-2EQUIPMENTGUARANTEEPERFORMANCEWARRANTYWARRANTYLIMITATIONSConair guarantees the machinery and equipment on thisorder, fo

Strona 78 - E’RE HERE

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example301T01527_225.5.00POINT DEFINITIONP01 : Grip part in the mould P06 : R

Strona 79 - WARRANTY INFORMATION

Programming S900–II Level 1Version 2.2 |–>7301T01527_225.5.00– INDEX –A         

Strona 80

Programming S900–II Level 1Version 2.2 |–>7401T01527_225.5.00F          

Strona 81

Programming S900–II Level 1Version 2.2 |–>7501T01527_225.5.00R          

Strona 82

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example401T01527_225.5.00I – 6. Transcribing the cycle into Sepro S900–II lan

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