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Replacing the Desiccant Wheel
Assembly (W600 - 1000) (continued)
10 Lift the new desiccant wheel into the dryer
frame, being sure it is oriented properly.
To verify the correct orientation, ensure that
the regeneration air inlet is positioned closest
to the regeneration heater tube. DO NOT
bolt into place at this time.
11 If the dryer aftercooler is being used, slide
the desiccant wheel assembly towards the
front of the dryer, being careful to not let
it slip off one side of the dryer frame.
Position the aftercooler assembly into the
dryer frame and bolt it to the rear panel.
12 Position the desiccant wheel assembly and bolt it in place.
13 Bolt the aftercooler to the desiccant wheel assembly.
14 If the aftercooler is being used, reconnect the water lines.
15 Reconnect or reinstall all hoses, RTDs, and wiring connections.
16 Bolt the top cover in place.
17 Connect the power to the dryer and start it. Ensure that the desiccant
wheel assembly rotates in the correct direction.
18 Replace all upper and lower side panels.
6
Troubleshooting
Troubleshooting l 6-33
- Carousel Plus Dryer 1
- Table of Contents 3
- 4-1 Operation 4
- 5-1 Maintenance 4
- 6-1 Troubleshooting 5
- A Appendix 6
- B Appendix 6
- C Appendix 6
- Introduction 7
- Purpose of the User Guide 8
- How the Guide is Organized 8
- Your Responsibility as a User 9
- ATTENTION: 10
- Read this so no one gets hurt 10
- How to Use the Lockout Device 12
- Description 13
- Typical Applications 14
- (continued) 15
- How It Works 16
- How It Works (continued) 17
- Series Dehumidifying Dryers 19
- Carousel Plus W Series 20
- Dehumidifying Dryer Options 20
- Installation 21
- Unpacking the Boxes 22
- Preparing for Installation 23
- Desiccant Wheel 24
- Installing the Regeneration 24
- Exhaust Cover 24
- (W600 - 1000) 25
- Air Outlet Adapters 26
- Connecting the Main Power 28
- Opening the Dryer Doors 29
- Checking for Proper Air Flow 29
- Connecting the Air Hoses to a 32
- Single Hopper (W600 - 1000) 32
- Single Hopper (W1600 - 5000) 33
- ResinWorks 34
- Connecting the Dryer to 35
- Connecting Air Hose Adapters 36
- Optional Precooler 37
- Testing the Installation 39
- 4 Press the STOP button 40
- Operation 41
- Set Point Actual 42
- Control Functions 43
- Control Function Flow Chart 43
- Setup Menu 44
- Test Mode Menu 44
- Alarm History Menu 44
- Function 45
- Control Function Descriptions 45
- To Start Drying 55
- To Stop Drying 56
- Using Dewpoint Control 58
- Maintenance 59
- Preventative Maintenance 60
- Checklist 60
- Checking the Dewpoint 61
- Cleaning the Hopper 63
- Cleaning the Process Filter 64
- 5-8 l Maintenance 66
- Cleaning the Aftercooler/ 67
- Intercooler Coils 67
- Cleaning the Volatile Trap on 69
- Inspecting Hoses and Gaskets 69
- 5-12 l Maintenance 70
- Troubleshooting 71
- Before Beginning 72
- Before Beginning (continued) 73
- A Few Words of Caution 73
- Auto Start 74
- Dryer Status 74
- Process Blower Regen. Blower 74
- Regen. Heater 74
- Possible cause 75
- Solution 75
- Additional Alarms 85
- Dewpoint Troubleshooting 87
- Poor Material Drying 88
- Troubleshooting (continued) 89
- Replacing Fuses 93
- Regeneration heater 94
- Troubleshooting l 6-25 95
- (W600 - 1000) (continued) 97
- (W1600 - 2400) 98
- (W1600 - 2400) (continued) 99
- (W3200 - 5000) 100
- (W3200 - 5000) (continued) 101
- Replacing the Desiccant Wheel 102
- Assembly (W600 - 1000) 102
- Motor (W600 - 1000) 104
- Before You Call 107
- We’re Here to Help 107
- Equipment Guarantee 108
- Performance Warranty 108
- Warranty Limitations 108
- Cleaning the Precooler Coils 109
- Demister 110
- Demister (W1600 -5000) 111
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