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Mounting a Loader on the Hopper
If you have a Conair loader or vacuum receiver, you can
use the flange and mounting clips provided on the top of
the hopper. Refer to the manual that came with your
receiver or loader for detailed installation instructions.
Testing the Installation
You have completed the installation. Now it’s time to make sure everything works.
1 Make sure there is no material in the hopper. If you have mounted a loader
or vacuum receiver on the hopper, disconnect the material inlet hose at the
source.
2 Turn on the main power to the dryer. Make sure the dryer’s disconnect dial is
in the ON position. This powers up the control and the display lights will illu-
minate.
3 Press the START button.
If everything is installed correctly:
• The green light on the start button will illuminate.
• The regeneration and process blowers and LEDs will turn on.
• The regeneration heater and LED will turn on.
• The LEDs will illuminate.
• The desiccant wheel starts turning.
(continued)
Auto Start
Dryer Status
Process Blower Regen. Blower
Regen. Heater
Set Point Actual
1 Process Temp.
2 Regen. Temp.
3 Return Air Temp.
4 Auto Start
5 Load Time (MDC)
6 Activate Setback Temp.
7 Setback Temp.(Process)
8 Dewpoint
Shutdown Alarms
A1 Process High Temp
A2 Process Loop Break
A3 Process Heater High Temp
A4 Regen Heater High Temp
A7 Return Air High Temp
A49 Process Protection High Temp
A53 Process Blower Overload
A55 Wheel Rotation Failure
Passive Alarms
P1 Process Temp Deviation
P3 Regen Temp Deviation
P5 Return Air Mid High Temp
P17 MDC Conveying Demand
1000
Start
IMPORTANT: Be sure the cable tie
has been removed from the desic-
cant wheel. (W600-1000 models)
Installation l 3-19
3
Installation
- Carousel Plus Dryer 1
- Table of Contents 3
- 4-1 Operation 4
- 5-1 Maintenance 4
- 6-1 Troubleshooting 5
- A Appendix 6
- B Appendix 6
- C Appendix 6
- Introduction 7
- Purpose of the User Guide 8
- How the Guide is Organized 8
- Your Responsibility as a User 9
- ATTENTION: 10
- Read this so no one gets hurt 10
- How to Use the Lockout Device 12
- Description 13
- Typical Applications 14
- (continued) 15
- How It Works 16
- How It Works (continued) 17
- Series Dehumidifying Dryers 19
- Carousel Plus W Series 20
- Dehumidifying Dryer Options 20
- Installation 21
- Unpacking the Boxes 22
- Preparing for Installation 23
- Desiccant Wheel 24
- Installing the Regeneration 24
- Exhaust Cover 24
- (W600 - 1000) 25
- Air Outlet Adapters 26
- Connecting the Main Power 28
- Opening the Dryer Doors 29
- Checking for Proper Air Flow 29
- Connecting the Air Hoses to a 32
- Single Hopper (W600 - 1000) 32
- Single Hopper (W1600 - 5000) 33
- ResinWorks 34
- Connecting the Dryer to 35
- Connecting Air Hose Adapters 36
- Optional Precooler 37
- Testing the Installation 39
- 4 Press the STOP button 40
- Operation 41
- Set Point Actual 42
- Control Functions 43
- Control Function Flow Chart 43
- Setup Menu 44
- Test Mode Menu 44
- Alarm History Menu 44
- Function 45
- Control Function Descriptions 45
- To Start Drying 55
- To Stop Drying 56
- Using Dewpoint Control 58
- Maintenance 59
- Preventative Maintenance 60
- Checklist 60
- Checking the Dewpoint 61
- Cleaning the Hopper 63
- Cleaning the Process Filter 64
- 5-8 l Maintenance 66
- Cleaning the Aftercooler/ 67
- Intercooler Coils 67
- Cleaning the Volatile Trap on 69
- Inspecting Hoses and Gaskets 69
- 5-12 l Maintenance 70
- Troubleshooting 71
- Before Beginning 72
- Before Beginning (continued) 73
- A Few Words of Caution 73
- Auto Start 74
- Dryer Status 74
- Process Blower Regen. Blower 74
- Regen. Heater 74
- Possible cause 75
- Solution 75
- Additional Alarms 85
- Dewpoint Troubleshooting 87
- Poor Material Drying 88
- Troubleshooting (continued) 89
- Replacing Fuses 93
- Regeneration heater 94
- Troubleshooting l 6-25 95
- (W600 - 1000) (continued) 97
- (W1600 - 2400) 98
- (W1600 - 2400) (continued) 99
- (W3200 - 5000) 100
- (W3200 - 5000) (continued) 101
- Replacing the Desiccant Wheel 102
- Assembly (W600 - 1000) 102
- Motor (W600 - 1000) 104
- Before You Call 107
- We’re Here to Help 107
- Equipment Guarantee 108
- Performance Warranty 108
- Warranty Limitations 108
- Cleaning the Precooler Coils 109
- Demister 110
- Demister (W1600 -5000) 111
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