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Carousel Plus Dryer
W Series Models 600 through 5000 with DC-2 Controls
Corporate Office: 724.584.5500 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: 814.437.6861
USER GUIDE
UGD034-0311
www.conairgroup.com
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Podsumowanie treści

Strona 1 - Carousel Plus Dryer

Carousel Plus DryerW Series Models 600 through 5000 with DC-2 ControlsCorporate Office: 724.584.5500 l Instant Access 24/7 (Parts and Service): 800.

Strona 2

1-4 l IntroductionATTENTION:Read this so no one gets hurtWe design equipment with the user’s safety in mind. You can avoid the potentialhazards ident

Strona 3

6-8 l TroubleshootingProblemRegeneration Bloweroverload - If the regenerationblower exceeds its full loadamp rating or the overloadhas tripped due to

Strona 4 - 4-1 Operation

Troubleshooting l 6-96TroubleshootingPassive AlarmsIf the amber Acknowledge Alarm LED is blinking, the alarm is a passivealarm. The dryer continues

Strona 5 - 6-1 Troubleshooting

6-10 l TroubleshootingProblemRegeneration HighTemperature – If the regener-ation temperature exceeds thehigh temperature limit for thespecified time.

Strona 6 - C Appendix

6TroubleshootingTroubleshooting l 6-11ProblemProcess Filter Clogged(Option) – The process filterdifferential pressure switch istripped.CFM Low (Opti

Strona 7 - Introduction

6-12 l TroubleshootingProblemRegeneration Outlet RTDIntegrity - The control can notsense the regeneration outletRTD.Dewpoint Deviation High -Displaye

Strona 8 - How the Guide is Organized

Troubleshooting l 6-13Additional AlarmsAlong with the alarm indicators, you may encounter additional messages that indi-cate a problem within the co

Strona 9 - Your Responsibility as a User

Additional AlarmsAlong with the alarm indicators, you may encounter additional messages that indi-cate a problem within the control. ProblemEr. Lo - T

Strona 10 - Read this so no one gets hurt

SolutionCheck regeneration filter and cleanand/or replace as necessary.Reduce the temperature of the coolingwater or increase the flow. Connect water

Strona 11

Poor Material DryingTroubleshootingOccasionally, processing problems that are suspected of being caused by poordrying are eventually determined to be

Strona 12 - How to Use the Lockout Device

6TroubleshootingTroubleshooting l 6-17Poor Material DryingTroubleshooting (continued)Once it is determined which of the four requirements that is no

Strona 13 - Description

1IntroductionIntroduction l 1-5ATTENTION:Read this so no one gets hurt(continued)We design equipment with the user’s safety in mind. You can avoid t

Strona 14 - Typical Applications

Poor Material DryingTroubleshooting (continued)Residence Time - The time your material supplier has determined that the materialin use must be heated

Strona 15

SolutionClean or replace the process filter.Replace any worn or damaged hoses.Tighten all hose clamps to eliminateleaks.Remove any obstructions in the

Strona 16 - How It Works

6-20 l TroubleshootingPoor Material DryingTroubleshooting (continued)Dewpoint - The process air must be at a low dewpoint so it can efficiently colle

Strona 17 - How It Works (continued)

6TroubleshootingReplacing Fuses1 Disconnect and lockout the main power supply.2 Open the electrical enclosure door.3 Check the fuse with an ohmmeter.

Strona 18

6-22 l TroubleshootingIMPORTANT: Always referto the wiring diagrams thatcame with your dryer tolocate specific electricalcomponents. Illustrations in

Strona 19 - Series Dehumidifying Dryers

6TroubleshootingTroubleshooting l 6-23Checking or Replacing TemperatureSensorsThe Carousel Plus W Series Dryer uses RTD sensors to monitor the tempe

Strona 20 - Dehumidifying Dryer Options

6-24 l TroubleshootingReplacing the Regeneration Heater(W600 - 1000)1 Stop the dryer, disconnect the power, and follow proper lockoutprocedures.2 Rem

Strona 21 - Installation

Replacing the Regeneration Heater(W600 - 1000) (continued)8 Compare the markings on the outside of the regeneration heater tube toensure the new one h

Strona 22 - Unpacking the Boxes

6-26 l TroubleshootingIMPORTANT: Always referto the wiring diagramsthat came with your dryerto locate specific electri-cal components.Illustrations i

Strona 23 - Preparing for Installation

Troubleshooting l 6-276TroubleshootingReplacing the Regeneration Heater(W1600 - 2400) (continued)8 Slide the original insulation over the new heater

Strona 24 - Exhaust Cover

1-6 l IntroductionHow to Use the Lockout DeviceCAUTION: Before performing maintenance or repairs on this product, you shoulddisconnect and lockout e

Strona 25 - Installation l 3-5

IMPORTANT: Always referto the wiring diagramsthat came with your dryerto locate specific electri-cal components.Illustrations in the UserGuide are int

Strona 26 - Air Outlet Adapters

Replacing the Regeneration Heater(W3200 - 5000) (continued)6 Loosen the two (2) lower clamps that secure the regeneration manifoldand tubing to the de

Strona 27

6-30 l TroubleshootingReplacing the Desiccant WheelAssembly (W600 - 1000)When desiccant becomes clogged or contaminated, you should replace thedesicc

Strona 28 - Connecting the Main Power

Replacing the Desiccant WheelAssembly (W600 - 1000) (continued)10 Lift the new desiccant wheel into the dryer frame, being sure it isoriented properly

Strona 29 - Checking for Proper Air Flow

Replacing the Desiccant WheelMotor (W600 - 1000)1 Stop the dryer, disconnect and lockout the main power.2 Remove both side panels.3 Disconnect wiring

Strona 30

6TroubleshootingTroubleshooting l 6-33Replacing the Desiccant WheelMotor (W1600 - 5000)1 Stop the dryer, disconnect and lockout the main power.2 Ope

Strona 31

6-34 l TroubleshootingReplacing the Desiccant WheelMotor (W1600 - 5000) (continued)9 Slip the belt onto the sprocket, and adjust the tension spring n

Strona 32 - Single Hopper (W600 - 1000)

Additional manuals and prints foryour Conair equipment may beordered through the CustomerService or Parts Department for anominal fee. Most manuals ca

Strona 33 - Single Hopper (W1600 - 5000)

A-2 l AppendixEquipment GuaranteeConair guarantees the machinery and equipment on this order, for a period asdefined in the quotation from date of shi

Strona 34 - ResinWorks

Appendix l B-1Cleaning the Precooler CoilsYou need to clean the precooler coils to keep them working efficiently. Cleaningfrequency depends on the

Strona 35 - Connecting the Dryer to

Description l 2-1DescriptionWhat is the Carousel Plus W Series Dryer? . . 2-2Typical applications . . . . . . . . . . . . . . . . . . 2-2How it work

Strona 36 - Connecting Air Hose Adapters

C-1 l AppendixCleaning the Volatile Trap on theDemister (W600 - 1000)1 Stop the dryer and lockout the main power.2 Remove the thumbscrews then remove

Strona 37

Appendix l C-2Cleaning the Volatile Trap on theDemister(W1600 - 5000)1 Stop the dryer and lockout the main power.2 Remove the thumbscrews then remov

Strona 39 - Testing the Installation

AddendumCommunication Protocols forCommon ControlsModbus Communications, Ethernet Communications, DeviceNet GatewayCommunications and SPI Communicatio

Strona 40 - Using Communications

DISCLAIMER: The Conair Group, Inc., shall not be liable for errors contained in this User Guide orfor incidental, consequential damages in connection

Strona 41 - Operation

Table of ContentsA-1 Modbus CommunicationsDescription of Modbus communications . . . . . . . . . . . . . . . . . . . . . A-2Installing the Modbus comm

Strona 42 - Carousel Plus W Series Dryer

D-1 SPI CommunicationsDescription of SPI communications. . . . . . . . . . . . . . . . . . . . . . . . . D-2Installing the SPI communication hardware

Strona 43 - How to Navigate the Menu Tree

Modbus CommunicationsDescription of Modbus Communications . . . . A-2Installing the Modbus Communication Hardware . . . . . . . . . . . A-2Using the M

Strona 44 - POWER ON

Description of ModbusCommunicationsThe common controls series of products from Conair use standard Modbus com-munications protocol to allow the user t

Strona 45 - Operation l 4-5

CAUTION: The list of data that may be read and written to by the user is arrangedin a specific location (parameters 500 to 540). Writing to a locatio

Strona 46 - SCREEN #

2-2 l DescriptionWhat is the Carousel Plus W SeriesDryer?The Carousel Plus W Series Dehumidifying Dryer produces low-dewpoint air thatremoves moistur

Strona 47 - Operation l 4-7

A-4 l Modbus Communications

Strona 48 - 4-8 l Operation

SECTIONBBEthernetEthernet CommunicationsDescription of Ethernet Communications . . . . B-2Installing the Ethernet Communication Hardware . . . . . . .

Strona 49 - Operation l 4-9

(continued)Description of EthernetCommunicationsModbus TCP/IP is a protocol that takes the basic Modbus command set that wasoriginally developed for s

Strona 50 - 4-10 l Operation

BEthernetInstalling the EthernetCommunication Hardware (continued)4 Once you have entered the correct value, scroll down one more time until“IP Addr P

Strona 51 - Control Function Descriptions

B-4 l Ethernet Communications

Strona 52

SECTIONCDeviceNetCommunicationsDescription of DeviceNet Communications . . . C-2Installing the DeviceNet Communication Hardware . . . . . . . . . . .

Strona 53

Description of DeviceNetCommunicationsThe Conair Common Control board set allows you to add DeviceNet communica-tions for information interchange with

Strona 54

Using the DeviceNetCommunication Dip Switch Settings(continued)Dip switch 1 provides the DeviceNet MacId address and baud rate using the stan-dard swi

Strona 55

Using the DeviceNetCommunication Dip Switch Settings(continued)Dip switch set 2 identifies the Modbus addresses of controllers connected to theDeviceN

Strona 56

Using the LED Status IndicatorsThere are two LEDs on the gateway which display the status of the communica-tions. The first LED, which is located betw

Strona 57

Description l 2-32DescriptionTypical Applications (continued)Model Drying Temperature RangeLow temperature (with precooler)* 100° - 150°F {38° - 66°

Strona 58

Configuring the DeviceNet SoftwareInstalling the EDS Files (continued)Configuring the DeviceNet SoftwareEDS File Parameter List Configuration OptionsO

Strona 59

Configuring the DeviceNet SoftwareEDS File Parameter List Configuration Options(continued)There are seven types of parameters:Parameter 1 Controll

Strona 60

Configuring the DeviceNet SoftwareEDS File Parameter List Configuration Options(continued)Parameter 6 Input Assembly Type Status only, Status

Strona 61

Configuring the DeviceNet SoftwareAdding the Gateway to the Scan List(continued)4 Close the parameter list and reopen, once you have applied your para

Strona 62

Configuring the DeviceNet SoftwareAdding the Gateway to the Scan List(continued)Press the “Edit I/O Parameter” button to to the configure the I/O para

Strona 63

Configuring the DeviceNet SoftwareAdding the Gateway to the Scan List(continued)6 Select the “OK” button once you have modified your input field size

Strona 64

Configuring the DeviceNet SoftwareGateway Parameter ListSimilarly to the Modbus communications, the Common Controls parameters thatare available are s

Strona 65

SECTIONDSPI CommunicationsDescription of SPI Communications . . . . . . . D-2Installing the SPI Communication Hardware . . . . . . . . . . . D-2Config

Strona 66

Description of SPI CommunicationsThe Society of Plastics Industry (SPI) has defined a standard protocol to be usedfor interconnecting plastics equipme

Strona 67

Configuring the SPI CommunicationSoftware (continued)2 Once the password has been entered, go to “Setup”>”Other”>Comm. 3 When the “Comm” menu is

Strona 68

2-4 l DescriptionHow It WorksThe Process (Drying) Cycle (W1600 - 5000)Process air from the hopper is pulled into the dryer, through the process filte

Strona 69

D-4 l SPI CommunicationsSupported Dryer SPI CommandsSPI protocol defines two different modes, “Select” and “Poll”. “Select” commandsare used to set o

Strona 70

DSPISPI Communications l D-5Supported Dryer SPI Commands(continued)6. Status, Process - Indicates that the status of the process with each “bit” sho

Strona 71

D-6 l SPI CommunicationsSupported Dryer SPI Commands(continued)7. Status, Machine 1 - Indicates that the status of the dryer itself with each “bit” s

Strona 72

DSPISPI Communications l D-7Supported Dryer SPI Commands(continued)8. Status, Machine 2 - This word shows the status of the Dryer itself with each b

Strona 73

D-8 l SPI CommunicationsSupported Dryer SPI Commands(continued)9. Mode, Machine - This is used to start/stop the dryer, acknowledge alarms andobserve

Strona 74 - To Start Drying

Modbus RS-232/485 SerialCommunication ParametersDC-2 Control Parameters - Used on dryers with DC-2 ControlsRead AreaModbus Register Number Descrip

Strona 75 - To Start Drying (continued)

A-2 l AppendixModbus RS-232/485 SerialCommunication Parameters (continued)Modbus Register Number Description

Strona 76 - Password

Modbus RS-232/485 SerialCommunication Parameters (continued)DC Plus Control Parameters - Used on ResinWorks and Hopper TemperatureControllers (HTC)Mo

Strona 77 - Password (continued)

A-4 l AppendixModbus TCP/IPCommunications Parameters

Strona 79 - Using the Auto Start Timer

2DescriptionDescription l 2-5How It Works (continued)(W600 - 1600 and 3200)W-series 1600-5000intercooler location only.W-series 600-1000aftercooler

Strona 81 - Maintenance

+:.UHWDH+QHJH525) 1<1<QDS6URVQH6HUXWDUHSPH7WFHWRU3VVHFRU325)1<0)&10)&VVHFRU325)1<)

Strona 82 - Checklist

2-6 l DescriptionHow It Works (continued)(W2400 and W5000)Protected underUnited States PatentNo. 7,101,414 andother US and ForeignPatents Pending..NO

Strona 83 - Checking the Dewpoint

Description l 2-7Specifications: Carousel Plus WSeries Dehumidifying DryersCABTPDS019-0311-REVMODELS W600*W800*W1000*W1600*††W2400*††W3200*††W5000*†

Strona 84

Please record your equipment’smodel and serial number(s) andthe date you received it in thespaces provided.It’s a good idea to record the model and se

Strona 85 - Cleaning the Hopper

2-8 l DescriptionCarousel Plus W SeriesDehumidifying Dryer Options• Volatile trap (only in conjunction with aftercooler/intercooler) - The volatile t

Strona 86 - Cleaning the Process Filter

Installation l 3-1InstallationUnpacking the boxes . . . . . . . . . . . . . . . . . 3-2Preparing for installation . . . . . . . . . . . . . . 3-3Pos

Strona 87

3-2 l InstallationUnpacking the BoxesThe Carousel Plus W Series Dryer comes in one to four boxes, depending on themodel and options ordered. The boxe

Strona 88 - 5-8 l Maintenance

Installation l 3-33InstallationUnpacking the Boxes (continued)6 Take a moment to record serial numbers and electrical power specificationsin the bla

Strona 89 - Intercooler Coils

3-4 l Installation✒Positioning the Dryer on the Floor1 Lift the dryer from the shipping container using a fork truck.2 Position the dryer on the floo

Strona 90 - Intercooler Coils (continued)

3InstallationInstallation l 3-5Installing the Return Air AdapterThe Carousel Plus W Series Dryer’s return air adapter must be installed.To install t

Strona 91 - Inspecting Hoses and Gaskets

Installing the Return Air Inlet andAir Outlet Adapters (W1600 - 5000)The Carousel Plus W Series Dryer’s return air inlet and air outlet adapters will

Strona 92 - 5-12 l Maintenance

Installing the Overhead Process AirDuct (W3200 - 5000)The Carousel Plus W Series Dryer’s overhead process air duct will be removedwhen the dryer is sh

Strona 93

Connecting the Main PowerCAUTION: Always disconnect and lock out the main power sources beforemaking electrical connections. Electrical connections sh

Strona 94 - Before Beginning

3InstallationInstallation l 3-9Opening the Dryer Doors (W1600 - 5000)Carousel Plus W Series 1600-5000 Dryers designed after August 2007 will havelo

Strona 95 - A Few Words of Caution

Table of Contents1-1 IntroductionPurpose of the user guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2How the guide is organiz

Strona 96 - Alarm LED and

Checking for Proper Air Flow (continued)3 Visually verify the blower motor ismoving in the correct direction indi-cated by the arrow on the blowerhous

Strona 97

Installation l 3-113InstallationChecking for Proper Air Flow (continued)4 If air flow is incorrect disconnect power, follow proper lockout procedure

Strona 98

Connecting the Air Hoses to aSingle Hopper (W600 - 1000)Using the two flexible hoses provided, connect the inlet of the HTC and outletof the drying h

Strona 99

Installation l 3-133InstallationConnecting the Air Hoses to aSingle Hopper (W1600 - 5000)Using the two flexible hoses provided, connect the inlet o

Strona 100 - Shutdown Alarms

3-14 l InstallationNOTE: Do not allow theflexible hoses to kink orcrimp. ✐Connecting the Air Hoses to aResinWorksUsing the two flexible hoses provide

Strona 101 - Passive Alarms

Installation l 3-153InstallationConnecting the Dryer to the Hopper If your dryer hose connection and your hopper HTC hose connection are not thesame

Strona 102

3-16 l InstallationConnecting Air Hose AdaptersDepending on the hopper you purchased you may need to install an air hoseadapter to connect the hopper

Strona 103

3InstallationInstallation l 3-17Connecting the Aftercooler andOptional Precooler (W600 - 1000)The aftercooler and/or optional precooler require a s

Strona 104

Connecting the Intercooler andOptional Precooler (W1600 - 5000)The intercooler and/or optional precooler require a source of city, tower, or chillerwa

Strona 105 - Additional Alarms

Testing the InstallationYou have completed the installation. Now it’s time to make sure everything works. 1 Make sure there is no material in the hopp

Strona 106

Opening the dryer doors (W1600-5000) . . . . . . . . . . . . . . . . . . . . . 3-9Checking for proper air flow . . . . . . . . . . . . . . . . . . . .

Strona 107 - Dewpoint Troubleshooting

3-20 l InstallationUsing CommunicationsThe DeviceNet cable feature is a standard feature on W600-5000 dryers with DC-2 controls. It allows the dry

Strona 108 - Troubleshooting

SECTION44OperationOperationCarousel Plus W Series Dryer:control panel DC-2 . . . . . . . . . . . . . . . 4-2Carousel Plus W Series Dryercontrol functi

Strona 109 - Troubleshooting (continued)

4-2 l Operation123456789Clear0EnterAdjust SetpointAcknowledgeAlarmStartStopSelectCategoryMenuScroll List PrevNext Auto StartDewpoint ControlProcess

Strona 110

Operation l 4-34OperationCarousel Plus W Series DryerControl FunctionsDryer functions are values that you can set or monitor in the Screen Title and

Strona 111

REGENERATION TEMPACT 350˚F SET 350˚F RETURN AIR TEMPACT 120˚F SET 120˚FPROCESS DEWPOINTACT -47˚F SET -40˚FPOWER ONCONAIR

Strona 112

4OperationDRYER MAIN MENUSTAT SETUP DIAG DRYER STATUSPROC REGEN OTHERDRYER REGENSTATUS SCREENSREGENERATION TEMPACT 350˚F SET

Strona 113 - Replacing Fuses

4-6 l OperationSCREEN #12DRYER MAIN MENUSTAT SETUP DIAG36 DRYER SETUPPROC ALM DISP OTHER37 SETUP PROCESSPROC REGN

Strona 114 - Regeneration heater

Operation l 4-7DRYER MAIN MENUSTAT SETUP DIAG DRYER SETUPPROC ALM DISP OTHER SETUP PROCESSPROC REGEN OTHERSETUP R

Strona 115 - Troubleshooting l 6-23

4-8 l OperationDRYER MAIN MENUSTAT SETUP DIAG DRYER SETUPPROC ALM DISP OTHERALARM ALARMDRYER SETUP CONTROLACTION

Strona 116 - (W600 - 1000)

DRYER MAIN MENUSTAT SETUP DIAG DRYER SETUPPROC ALM DISP OTHERDRYER SETUP OTHEROPT INSP COM PWDRYER SETUP OPTIONS DRYER SETUP

Strona 117 - (W600 - 1000) (continued)

5-1 MaintenancePreventative maintenance checklist . . . . . . . . . . . . . . . . . . . . . . . . 5-2Checking the dewpoint . . . . . . . . . . . . . .

Strona 118 - (W1600 - 2400)

DRYER MAIN MENUSTAT SETUP DIAGDryer DiagnosticALRM HIST I/O DIAGNOSTIC I/ODRYER DIAGNOSTICSDIAGNOSTIC EVENTSDIGITALLAS

Strona 119 - (W1600 - 2400) (continued)

ScreenSCREEN 1SCREEN 2SCREEN 4SCREEN 5FunctionOnce power is turned on, this screen isdisplayed for 3 seconds. It showsCONAIR and the dryer type on th

Strona 120 - (W3200 - 5000)

ScreenSCREEN 11 Dewpoint Controland/or Dewpoint Monitor SCREEN 12 (MAIN MENU)This screen will show the actual dewpointof the process delivery air meas

Strona 121 - (W3200 - 5000) (continued)

This is the Dryer Status screen. It can befound by pressing the Select Categorybutton under the word "Stat" on the MainMenu screen 12. Any

Strona 122 - Assembly (W600 - 1000)

ScreenSCREEN 17SCREEN 20SCREEN 21 (Aftercooler/Intercooler Flow Control Option)SCREEN 21 (Aftercooler/Intercooler Flow Control Option)This screen show

Strona 123

This screen shows the measured current oneach leg of the 3-phase power going to the regeneration heater. The RegenerationCurrent Monitor option (see

Strona 124 - Motor (W600 - 1000)

Function4-16 l OperationControl Function Descriptions(continued)ScreenSCREEN 30 SCREEN 31SCREEN 32SCREEN 33SCREEN 34MODEL CP600-

Strona 125 - Motor (W1600 - 5000)

Operation l 4-174OperationFunctionControl Function Descriptions(continued)This screen shows the temperature insidethe control enclosure. It is meas

Strona 126

Function4-18 l OperationControl Function Descriptions(continued)ScreenSCREEN 40andSCREEN 41SCREEN 37SCREEN 42SCREEN 43REGEN PROP BANDHEAT/COOL 30°FR

Strona 127 - Before You Call

4OperationOperation l 4-19FunctionControl Function Descriptions(continued)ScreenSCREEN 44SCREEN 45SCREEN 46SCREEN 47SCREEN 48SCREEN 49This screen sh

Strona 128 - Warranty Limitations

iv l Table of ContentsA AppendixWe’re here to help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1How to contact custo

Strona 129 - Cleaning the Precooler Coils

Function4-20 l OperationControl Function Descriptions(continued)ScreenSCREEN 50SCREEN 51 SCREEN 52SCREEN 53SCREEN 54SCREEN 55This is the maximum val

Strona 130 - Demister (W600 - 1000)

Operation l 4-214OperationFunctionControl Function Descriptions(continued)ScreenSCREEN 56SCREEN 57This is the auto start screen for the firstday of

Strona 131 - Demister

Function4-22 l OperationControl Function Descriptions(continued)ScreenSCREEN 58SCREEN 59SCREEN 60ALARM ALARMACTION SETUPREGEN TEMP DEVIATIONON EDIT

Strona 132 - C-3 l Appendix

Operation l 4-234OperationFunctionControl Function Descriptions(continued)This is an example of an Alarm SetupLoop Break screen. When actualtempera

Strona 133 - Common Controls

Function4-24 l OperationControl Function Descriptions(continued)This screen shows the low CFM setpoint.The default is 1 CFM. The default can bechan

Strona 134

Operation l 4-254OperationFunctionControl Function Descriptions(continued)This is the amount of time from start-upthe dryer is allowed to run before

Strona 135 - Table of Contents

This is the Dryer Setup Other screen. Itcan be found by pressing the SelectCategory button under the word Other onthe Dryer Setup Screen (36). By pre

Strona 136 - A Appendix

4OperationFunctionControl Function Descriptions(continued)Operation l 4-27This screen further defines the dryer typeto a model number. Based on the

Strona 137 - Modbus Communications

Function4-28 l OperationControl Function Descriptions(continued)This screen shows the communicationsprotocol. Modbus, DeviceNet, Ethernet orSPI is

Strona 138 - Communication Hardware

Operation l 4-294OperationFunctionControl Function Descriptions(continued)This screen shows the password entryscreen. You can enter a password by u

Strona 139 - Modbus Communications l A-3

IntroductionPurpose of the user guide. . . . . . . . . . . . . . 1-2How the guide is organized. . . . . . . . . . . . . 1-2Using the Carousel Plus W S

Strona 140 - A-4 l Modbus Communications

Function4-30 l OperationControl Function Descriptions(continued)This is the password logout screen. Ifnothing is done, the password willautomatical

Strona 141 - Ethernet Communications

Operation l 4-314OperationFunctionControl Function Descriptions(continued)This is an example of one of the alarmhistory screens. The first two numb

Strona 142 - Installing the Ethernet

Function4-32 l OperationControl Function Descriptions(continued)This is the Diagnostic I/O screen. It can befound by pressing the Select Categorybut

Strona 143

Operation l 4-334OperationFunctionControl Function Descriptions(continued)These parameters map which internalvariables are accessible from the userc

Strona 144

4-34 l OperationTo Start Drying1 Make sure there is material in the hopper.2 Turn on the main power to the dryer. Make sure the dryer’s disconnect d

Strona 145 - DeviceNet

Operation l 4-35To Stop Drying1 Press the STOP button. The Stop LED blinks red.• The blowers continue running for a few minutesto cool the heaters.2

Strona 146 - (continued)

4-36 l OperationHow to Use the Supervisor’sPasswordThe supervisor's password must be entered before you can use or make changes tosome screens

Strona 147 - Using the DeviceNet

Operation l 4-374OperationHow to Use the Supervisor’sPassword (continued)Be sure to push “ENTER” after entering the password. If the password isent

Strona 148

4-38 l OperationUsing the Dewpoint Monitor andDewpoint Control Your dryer is equipped with a dewpoint monitor and dewpoint control features.You can

Strona 149 - Installing the EDS Files

4OperationUsing the Auto Start Timer You can set the dryer to start and stop automatically using the Auto Start andAuto Stop functions. Supervisor Pa

Strona 150

✐Purpose of the User GuideThis User Guide describes the Conair Carousel Plus W Series Dryer andexplains step-by-step how to install, operate, maintain

Strona 151

4-40 l Operation

Strona 152

MaintenancePreventative maintenance checklist . . . . . . . 5-2Checking the dewpoint . . . . . . . . . . . . . . . . 5-3Cleaning the hopper. . . . . .

Strona 153

5-2 l MaintenancePreventative MaintenanceChecklistRoutine maintenance will ensure optimum operation and performance of the W Series Carousel Plus Dry

Strona 154

5MaintenanceMaintenance l 5-3Checking the DewpointIt is a good idea to monitor the dewpoint performance of your dryer periodicallywith a calibrated

Strona 155

5-4 l MaintenanceChecking the Dewpoint (continued)5 Turn on the portable instrument, and ensure there is positive airflow throughthe sensor.6 Monitor

Strona 156 - Gateway Parameter List

5MaintenanceMaintenance l 5-5Cleaning the HopperCAUTION: Hot surfaces. Always protect yourself from hot surfaces inside andoutside the dryer and dry

Strona 157 - SPI Communications

5-6 l Maintenance(continued)CAUTION: Hot surfaces.Always protect yourselffrom hot surfaces insideand outside the dryer anddrying hopper.Cleaning the

Strona 158 - Software

Maintenance l 5-75MaintenanceCleaning the Process Filter (continued)3 Remove the filter wing nut, then remove the filter.4 Remove outer filter and

Strona 159 - Software (continued)

Cleaning the Regeneration FilterClogged filters reduce air flow and dryer efficiency. Cleaning frequency dependson the condition of your dryer’s ambie

Strona 160 - Supported Dryer SPI Commands

Maintenance l 5-9Cleaning the Aftercooler/Intercooler CoilsYou need to clean the aftercooler/intercooler coils to keep them working efficient-ly. C

Strona 161

Introduction l 1-3Using the Carousel Plus W Seriesas a Central DryerThe Conair Carousel Plus W600 - 5000 Series Dryers are factory configured tobe u

Strona 162

Cleaning the Aftercooler/Intercooler Coils (continued)5 Clean the assembly using a mild soap and water. Let the assemblydry thoroughly before installa

Strona 163

Cleaning the Precooler CoilsYou need to clean the precooler cooling coils to keep them working efficiently. SeeAppendix B for details. Cleaning the Vo

Strona 164

5-12 l Maintenance

Strona 165 - Communication Parameters

TroubleshootingBefore beginning. . . . . . . . . . . . . . . . . . . . 6-2A few words of caution . . . . . . . . . . . . . . 6-3DIAGNOSTICSHow to id

Strona 166

Before BeginningYou can avoid most problems by following the recommended installation andmaintenance procedures outlined in this User Guide. If you d

Strona 167 - Related Drawings

Before Beginning (continued)❏ Find the wiring and equipment diagrams that were shippedwith your dryer. These diagrams are the best reference forcorrec

Strona 168 - Communications Parameters

How to Identify the Cause of aProblemDryer alarms are indicated by an illuminated Acknowledge Alarm light on theW series dryer control panel.A problem

Strona 169 - Appendix l A-5

6TroubleshootingShutdown AlarmsIf the red Acknowledge Alarm LED is blinking, the alarm is a shutdownalarm. The dryer will shutdown automatically to p

Strona 170 - A-6 l Appendix

6-6 l TroubleshootingProblemRegeneration RTD Integrity– If the regeneration RTD isfaulty, it shuts down the dryer.Control CommunicationsWatchdog - Th

Strona 171 - Appendix l A-7

6TroubleshootingTroubleshooting l 6-7ProblemProcess Blower overload - Ifthe process blower exceeds itsfull load amp rating or theoverload has trippe

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