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Installing the Overhead Process Air
Duct
(W3200 - 5000)
The Carousel Plus W Series Dryer’s overhead process air duct will be removed
when the dryer is shipped.
To install the overhead process air duct:
1 Remove the overhead process air duct that is attached to the dryer’s ship-
ping pallet. The piping will be shipped as one unit with included gaskets (2).
2 Locate the bolt patterns on the top of the dryer, over top of the overhead
process air duct inlet and outlet.
3 Position the overhead process air duct on top of the overhead process air
duct inlet and outlet making sure to place supplied gaskets between the
overhead process air duct and the inlet and outlet of the dryer, align all bolt
patterns.
4 Secure the piping with supplied hardware, using an appropriately sized
wrench.
Overhead Process Air
Duct
Gaskets (2)
Installation l 3-7
3
Installation
- Carousel Plus Dryer 1
- 4-1 Operation 4
- 5-1 Maintenance 5
- 6-1 Troubleshooting 5
- B Appendix 6
- C Appendix 6
- Introduction 7
- Purpose of the User Guide 8
- How the Guide is Organized 8
- Your Responsibility as a User 9
- ATTENTION: 10
- Read this so no one gets hurt 10
- How to Use the Lockout Device 12
- Description 13
- Typical Applications 14
- How It Works 16
- How It Works (continued) 17
- Series Dehumidifying Dryers 19
- Carousel Plus W Series 20
- Dehumidifying Dryer Options 20
- Installation 21
- Unpacking the Boxes 22
- Preparing for Installation 23
- Desiccant Wheel 24
- Installing the Regeneration 24
- Exhaust Cover 24
- Installation l 3-5 25
- Air Outlet Adapters 26
- Connecting the Main Power 28
- Opening the Dryer Doors 29
- Checking for Proper Air Flow 29
- Connecting the Air Hoses to a 32
- Single Hopper (W600 - 1000) 32
- Single Hopper (W1600 - 5000) 33
- ResinWorks 34
- Connecting the Dryer to 35
- Connecting Air Hose Adapters 36
- Optional Precooler 38
- Testing the Installation 39
- Using Communications 40
- Operation 41
- : Control Panel DC-2 42
- Carousel Plus W Series Dryer 42
- Control Functions 43
- Control Function Flow Charts 43
- How to Navigate the Menu Tree 43
- POWER ON 44
- Operation l 4-5 45
- SCREEN # 46
- Operation l 4-7 47
- 4-8 l Operation 48
- Screen # 49
- Operation l 4-9 49
- 4-10 l Operation 50
- Function 51
- Control Function Descriptions 51
- To Start Drying 74
- To Stop Drying 75
- To Start Drying (continued) 75
- How to Use the Supervisor’s 76
- Password 76
- Password (continued) 77
- Dewpoint Control 78
- Using the Auto Start Timer 79
- 4-40 l Operation 80
- Maintenance 81
- Preventative Maintenance 82
- Checklist 82
- Checking the Dewpoint 83
- Cleaning the Hopper 85
- Cleaning the Process Filter 86
- 5-8 l Maintenance 88
- Cleaning the Aftercooler/ 89
- Intercooler Coils 89
- Intercooler Coils (continued) 90
- Inspecting Hoses and Gaskets 91
- 5-12 l Maintenance 92
- Before Beginning 94
- Before Beginning (continued) 95
- A Few Words of Caution 95
- Acknowledge 96
- Alarm LED and 96
- Possible cause 100
- Solution 100
- Shutdown Alarms 100
- Passive Alarms 101
- Additional Alarms 105
- Dewpoint Troubleshooting 107
- Poor Material Drying 108
- Troubleshooting 108
- Troubleshooting (continued) 109
- Replacing Fuses 113
- Regeneration heater 114
- Troubleshooting l 6-23 115
- (W600 - 1000) 116
- (W600 - 1000) (continued) 117
- (W1600 - 2400) 118
- (W1600 - 2400) (continued) 119
- (W3200 - 5000) 120
- (W3200 - 5000) (continued) 121
- Replacing the Desiccant Wheel 122
- Assembly (W600 - 1000) 122
- Motor (W600 - 1000) 124
- Motor (W1600 - 5000) 125
- We’re Here to Help 127
- Before You Call 127
- Equipment Guarantee 128
- Performance Warranty 128
- Warranty Limitations 128
- Cleaning the Precooler Coils 129
- Demister (W600 - 1000) 130
- Demister 131
- C-3 l Appendix 132
- Addendum 133
- Communication Protocols for 133
- Common Controls 133
- Table of Contents 135
- D-1 SPI Communications 136
- A Appendix 136
- Modbus Communications 137
- Description of Modbus 138
- Communications 138
- Installing the Modbus 138
- Communication Hardware 138
- Modbus Communications l A-3 139
- A-4 l Modbus Communications 140
- Ethernet Communications 141
- Description of Ethernet 142
- Installing the Ethernet 142
- DeviceNet 145
- (continued) 146
- Using the DeviceNet 147
- Installing the EDS Files 149
- Gateway Parameter List 156
- SPI Communications 157
- Hardware 158
- Software 158
- Software (continued) 159
- Supported Dryer SPI Commands 160
- Modbus RS-232/485 Serial 165
- Communication Parameters 165
- Related Drawings 167
- Modbus TCP/IP 168
- Communications Parameters 168
- Appendix l A-5 169
- A-6 l Appendix 170
- Appendix l A-7 171
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