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4-40
l Opera
tion
1
2
...
75
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170
171
Carousel Plus Dryer
1
4-1 Operation
4
5-1 Maintenance
5
6-1 Troubleshooting
5
B Appendix
6
C Appendix
6
Introduction
7
Purpose of the User Guide
8
How the Guide is Organized
8
Your Responsibility as a User
9
ATTENTION:
10
Read this so no one gets hurt
10
How to Use the Lockout Device
12
Description
13
Typical Applications
14
How It Works
16
How It Works (continued)
17
Series Dehumidifying Dryers
19
Carousel Plus W Series
20
Dehumidifying Dryer Options
20
Installation
21
Unpacking the Boxes
22
Preparing for Installation
23
Desiccant Wheel
24
Installing the Regeneration
24
Exhaust Cover
24
Installation l 3-5
25
Air Outlet Adapters
26
Connecting the Main Power
28
Opening the Dryer Doors
29
Checking for Proper Air Flow
29
Connecting the Air Hoses to a
32
Single Hopper (W600 - 1000)
32
Single Hopper (W1600 - 5000)
33
ResinWorks
34
Connecting the Dryer to
35
Connecting Air Hose Adapters
36
Optional Precooler
38
Testing the Installation
39
Using Communications
40
Operation
41
: Control Panel DC-2
42
Carousel Plus W Series Dryer
42
Control Functions
43
Control Function Flow Charts
43
How to Navigate the Menu Tree
43
POWER ON
44
Operation l 4-5
45
SCREEN #
46
Operation l 4-7
47
4-8 l Operation
48
Screen #
49
Operation l 4-9
49
4-10 l Operation
50
Function
51
Control Function Descriptions
51
To Start Drying
74
To Stop Drying
75
To Start Drying (continued)
75
How to Use the Supervisor’s
76
Password
76
Password (continued)
77
Dewpoint Control
78
Using the Auto Start Timer
79
4-40 l Operation
80
Maintenance
81
Preventative Maintenance
82
Checklist
82
Checking the Dewpoint
83
Cleaning the Hopper
85
Cleaning the Process Filter
86
5-8 l Maintenance
88
Cleaning the Aftercooler/
89
Intercooler Coils
89
Intercooler Coils (continued)
90
Inspecting Hoses and Gaskets
91
5-12 l Maintenance
92
Before Beginning
94
Before Beginning (continued)
95
A Few Words of Caution
95
Acknowledge
96
Alarm LED and
96
Possible cause
100
Solution
100
Shutdown Alarms
100
Passive Alarms
101
Additional Alarms
105
Dewpoint Troubleshooting
107
Poor Material Drying
108
Troubleshooting
108
Troubleshooting (continued)
109
Replacing Fuses
113
Regeneration heater
114
Troubleshooting l 6-23
115
(W600 - 1000)
116
(W600 - 1000) (continued)
117
(W1600 - 2400)
118
(W1600 - 2400) (continued)
119
(W3200 - 5000)
120
(W3200 - 5000) (continued)
121
Replacing the Desiccant Wheel
122
Assembly (W600 - 1000)
122
Motor (W600 - 1000)
124
Motor (W1600 - 5000)
125
We’re Here to Help
127
Before You Call
127
Equipment Guarantee
128
Performance Warranty
128
Warranty Limitations
128
Cleaning the Precooler Coils
129
Demister (W600 - 1000)
130
Demister
131
C-3 l Appendix
132
Addendum
133
Communication Protocols for
133
Common Controls
133
Table of Contents
135
D-1 SPI Communications
136
A Appendix
136
Modbus Communications
137
Description of Modbus
138
Communications
138
Installing the Modbus
138
Communication Hardware
138
Modbus Communications l A-3
139
A-4 l Modbus Communications
140
Ethernet Communications
141
Description of Ethernet
142
Installing the Ethernet
142
DeviceNet
145
(continued)
146
Using the DeviceNet
147
Installing the EDS Files
149
Gateway Parameter List
156
SPI Communications
157
Hardware
158
Software
158
Software (continued)
159
Supported Dryer SPI Commands
160
Modbus RS-232/485 Serial
165
Communication Parameters
165
Related Drawings
167
Modbus TCP/IP
168
Communications Parameters
168
Appendix l A-5
169
A-6 l Appendix
170
Appendix l A-7
171
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